Rapid Hygiene Testing
Rapid hygiene testing supports cleanliness standards – exploding the myths about ATP hygiene monitoring.
Cleaning and hygiene is a primary preventative measure for many business operators both large and small, and is a key component of many food safety initiatives such as HACCP, Safe Food Better Business and Scores on the Doors.
There is little doubt that the application of ATP bio-luminescence for rapid hygiene monitoring applications is widely recognized as an effective test for hygiene and the verification of cleaning procedures.
The broader benefits of rapid hygiene testing include the provision of:
Real time information for early warning of risk and immediate corrective action
Data for key performance indicators and trend analysis
Data as evidence of due diligence
Cost savings of 25–50% from optimized cleaning procedures and chemical usage
Improvements in product quality and shelf life
Senior technical professionals from leading independent organizations around the world concur that the ATP test is a direct, objective method that detects product residues on surfaces, and that the test is not intended to be a direct replacement for the traditional cultural microbiological test. Put simply, ATP hygiene monitoring is a product residue test, not a bacteria test.
The ATP hygiene test detects ATP from all sources and cannot differentiate ATP from different sources. Contamination (organic matter or microbes) is not evenly distributed on a product’s contact surface. Accordingly, the ATP hygiene test should not be considered as an absolute, precise measurement of surface contamination. It is a sophisticated sensitive indicator test of hygienic status and potential risk. Is there a relationship between the ATP test result and microbial numbers on food production equipment? Yes, but it is a concurrent relationship. The primary purpose of cleaning is to remove product residue from product contact surfaces. Effective cleaning simultaneously removes the material capable of supporting microbial survival and growth, as well as many of the microbes themselves.
Accordingly, the ideal test to measure cleaning efficiency is a product residue test that gives rapid results so that corrective action (e.g. re-cleaning) can be implemented immediately in support of GMP and HACCP. This is what the ATP hygiene test delivers.
Can the ATP test detect bacteria?
Yes, if bacteria are present in large enough numbers (typically >10,000 CFU/ml), and there is no ATP from any other sources.
In most manufacturing facilities it is unlikely that there will be a high number of microbes in the absence of organic matter, particularly as foodstuffs contain large amounts of ATP.
What does the RLU mean?
The unit of measurement of the ATP test is called a Relative Light Unit (RLU). This is not a standardized unit of measurement such as length (inches or meters), or weight (kilograms or pounds). RLU does not equate to CFU (microbial numbers), for the reasons given above. The RLU value is dependent on the instrument construction and reagent/swab formulations. Each supplier has its own luciferase formulations and instrument design so the RLU output scale will be different for each supplier, but all systems are linear in response to ATP and have similar performances in terms of sensitivity and repeatability.
It is a common mistake for users to expect a close agreement between RLU measurements when comparing different systems. This is due to the differences in RLU scales and outputs, the inherent variation of this biological assay and variations are due to sample distribution and sample collection. Therefore the ATP hygiene test should not be considered as a precision assay. The ATP hygiene test application is a sensitive, direct, objective test of cleaning efficiency and risk. Care should be taken when comparing the system performance of different instruments or suppliers. For routine industrial applications there is little value in examining individual RLU values for the reasons given above. It is better to compare the overall performance in terms of the number of passes and fails by both systems at equivalent settings. Table 2 shows almost 100% agreement on the correct classification of results, when two classification of results and two different systems were compared in routine test applications i.e. number of passes (159/160) and fails (29/30). Both systems show an equal number of samples (~10%) were passed by one system and failed by the other system. This is a function variation from sample distribution and collection and is independent of the system used.
How does the instrument detect light?
There are two detector systems in use today. Photomultiplier tubes (PMT) that are glass vacuum tubes that electronically amplify the light signal and require high voltages to function. The disadvantage of PMTs is that they are expensive, fragile (made of glass), drift with time and require regular service and calibration. By contrast, the photodiode detectors are solid-state, semiconductor devices that are robust, require low voltage and do not drift with time. Accordingly instruments using photodiode detectors such as SystemSURE are simpler, smaller, lighter, more robust, self-calibrating, virtually maintenance free and significantly cheaper.
The relative merits of light detectors are described by Godfrey, and although, in theory, a PMT is potentially a more sensitive detector, the complexity of their design and operation, and high background noise can limit the working performance of the system. Instruments offering large RLU numbers do not necessarily mean that there is a greater sensitivity. The RLU scale is a function of the instrument design and construction that can be made to show any number scale which is all ‘relative’. Similarly a large RLU number scale may suggest a finer discrimination between results, but this only applies if the test results show a high degree of precision, which is not possible with the ATP hygiene test. Accordingly care should be exercised in assessing supplier claims. One of the key features of any analytical method is the background noise of the systems because this directly affects the reliability of the measurements at low levels and hence the limit of detection (or sensitivity) of the test.
For ATP bio-luminescence there are several sources of noise which can come from both the instrument detection system and reagent formulation. SystemSURE Plus is a unique system that has low background from both its photo-diode instrument and reagent formulation. This combination delivers remarkable performance.
Table 3 shows the impact of high background noise of PMT instruments on the system’s performance: the larger the background noise and variation from blank samples, the poorer the sensitivity of the system. Similarly, as variation increases so precision decreases.
Systems offering low background give better performance by showing less variation and more reliable detection at low RLU values which in turn delivers better sensitivity and reliable early warning from trend analysis.
In summary, the application of ATP bio-luminescence for rapid hygiene monitoring has been established for >25 years and it now makes a well-recognized contribution to food quality and safety systems. These systems deliver a rapid, direct, objective measurement of cleaning efficiency, hygienic status and risk, primarily by the measurement of product residues. ATP hygiene monitoring provides cost savings to the business as well as improvements in product quality. The results from ATP hygiene monitoring are different to those of microbial enumeration methods and give additional information that the microbial test cannot provide.
ATP tests are not intended to replace microbial tests but there is concurrent direct correlation between the results of the two methods. The ATP test is not suitable for the enumeration of microbes on products’ contact surfaces because it does not have the desired sensitivity. ATP detection systems with low background noise deliver the better performance.
The method uses the enzyme luciferase to convert a chemical compound (Adenosine Triphosphate, ATP) into a light signal which is measured by the instrument that gives results in Relative Light Units (RLU). The enzyme is very specific for ATP. The test is very sensitive, and gives results in seconds that are linear, repeatable and reproducible.